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Projects done by PLUSCON

Badve Engineering Ltd, Pithampur

This Dunk Type PT-CED plant is designed & Supplied to Badve Engineering for VE Commercial Vehicles Limited.
Project : Dunk Type PT-CED Plant for 4 wheeler Parts
Plant Capacity : 225 Baskets / Day on 3 Shift Basis (12.5 JPH)
Cube size : 900mmL x 2200mmW x 900mmH
Weight/Hanger : 1000 Kgs
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • Pre-treatment System (PT)
  • Cathodic Electro Deposition (CED)
  • ED Oven
  • Material Handling System (Transporter & Skid Conveyor Systems)
  • Utility
  • Auxiliary Equipments
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
  • SCADA
Project Status : Commissioning Stage (SOP – March 2015)

Piaggio Vehicles Pvt. Ltd, Baramati

This is Extension of existing PT line with new CED Line (Dunk Type) for Passenger Vehicle & Top Coat line modifications.
Project : New CED Line for Passenger Vehicle & Top Coat line modifications.
Plant Capacity : 348 Jobs/Day on 2 Shift Basis (21 Jobs / hrs)
Cube size : 1800mmL x 2685mmW x 2000mmH
Weight/Hanger : 600 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • CED Painting line for 3 Wheeler Passenger Vehicle and parts.
  • Oven for CED and cooler
  • Hot Water Rinse stage at PT line
  • Existing Painting line & Paint Mixing Room equipment up-gradation.
  • Required material handling systems including -
    • Conveyors/wagons etc. from PT to CED and Skid Conveyor thereafter.
    • Body mounting line before loading station of PT line
    • Material handling trolleys at PTCED, skids for PTCED process
  • Utilities like -
    • Chiller units
    • D.G. set for CED
    • Air supply units
    • DM Water treatment plant up-gradation
  • Control panels & Plant Automation
  • SCADA
Project Status : Completed

Steel Strips Wheels Ltd, Dappar

This Top Coat Painting Line is designed & Supplied to Steel Strips Wheels Pvt. Ltd. for Major OEM’s like TATA Motors, Maruti Suzuki, Honda Motors, Hyundai motors, Mahindra & Mahindra Tractors, New Holland Tractors, Escort, Sonalika, John Deere, & Tafe Tractors.
Project : Top Coat Painting Plant for Wheel Rim Painting
Plant Capacity : 4500 Hangers / Day on 3 Shift Basis (205 Hangers/Hr)
Cube size : 765mmDia x 450mmW
Weight/Hanger : 65 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • Top Coat Booth
  • Lacquer Coat Booth
  • Top Coat Oven & Coolere
  • Air Supply Unit
  • Sludge Handling System
  • Conveyor System
  • Paint Circulation System
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
  • SCADA
Project Status: Commissioning Stage (SOP – March 2015)

Renault Nissan Automotive India Pvt Ltd, Chennai

This Project is for designed & Supplied to Renault Nissan Automotive India Pvt. Ltd at Oragadam facility for Bumper Painting
Project : Bumper Painting Line
Plant Capacity : 560 Bumper / Day on 2 Shift Basis (20 jigs/Hr)
Cube size : 2400mmL x 2100mmW x 700mmH
Weight/Hanger : 20 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • Primer Coat Booth
  • Base Coat Booth
  • Clear Coat Booth
  • Air Supply Unit
  • Baking Oven
  • Utilities
  • Paint Circulation System
  • Pneumatic Control Panel for Booth & PCS
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
Project Status : Completed

Bajaj Auto Ltd., Waluj, Aurangabad

This is PT-CED plant with Top Coat Line for painting of 4 wheeler commercial Vehicle at Bajaj Auto Ltd, Waluj
Project : PT CED & Top Coat Line for 4 Wheeler
Plant Capacity : 1200 Vehicles / day on 3 Shift basis (60 Jobs / hrs)
Cube size : 3990mmL x 1750mmW x 1600mmH
Weight/ hanger : 200 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • Pre-treatment System (PT)
  • Cathodic Electro Deposition (CED)
  • ED Oven
  • Oven for CED and cooler
  • Sealer Booth
  • Sealer Oven and Cooler
  • Top Coat Booth
  • Top Coat Oven & Cooler
  • Required material handling systems including
  • Paint Circulation System
  • Auxiliary Equipments
  • Utilities like -
    • Chiller units
    • DM Plant
  • Air supply units
  • Control panels & Plant Automation
  • SCADA
Project Status : Completed

Metalman Auto P Ltd, Waluj
 

This conveyoried PT CED line is Designed & Supplied Metalman Auto Pvt. Ltd for Bajaj Auto.
Project : PT CED for Frame Painting
Plant Capacity : 4000 Frames / day on 3 Shift Basis (165 Hangers/Hr)
Cube size : 750mmL x 750mmW x 1400mmH
Weight / Hanger : 40 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • Pre-treatment line
  • CED line
  • Touch Up booth.
  • ED oven & Cooler.
  • Air supply Unit
  • Overhead I beam conveyor as material handling system
  • Auxiliary Equipments
  • Utilities like -
    • Hot water generator
    • DM Plant
    • Chiller & cooling tower
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
  • SCADA
Project Status : Completed

Badve Engineering Ltd, Bangalore
 

This is top coat silencer painting line is Designed & Supplied to Badve Engineering Ltd for Honda two wheeler at Bangalore
Project : Top Coat Silencer Painting line
Plant Capacity : 3000 Jobs /day on 2 Shift Basis (123 Hangers/Hr)
Cube size : 600mmL x 650mmW x 1300mmH
Weight / Hanger : 20 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • Primer and Top coat booth (Down draft with water screen)
  • Top coat baking oven & Cooler
  • Air supply.
  • Overhead I beam conveyor as material handling system.
  • Auxiliary Equipments
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
  • SCADA
Project Status : Completed

Badve Engineering Ltd, Chakan

This conveyoried PT CED line is Designed & Supplied to Badve Engineering for Bajaj Auto Ltd.
Project : PT CED with Touch up booth for 2 Wheeler Frames
Plant Capacity : 4000 Frames /day on 3 Shift Basis (165 Hanger / Hr)
Cube size : 750mmL x 750mmW x 1500mmH
Weight/Hanger : 40 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • Pre-treatment line
  • CED line
  • Touch Up booth (down draft with water screen)
  • ED oven & Cooler
  • Air supply Unit
  • Overhead I beam conveyor as material handling system
  • Auxiliary Equipment.n
  • Utilities like -
    • Hot water generator
    • DM Plant
    • Chiller & cooling tower
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
  • SCADA
Project Status : Completed

Badve Engineering Ltd, Waluj

This is top coat silence painting line is Designed & Supplied to Badve Engineering for Bajaj two wheeler at Aurangabad
Project: Top Coat Silencer Painting line
Plant Capacity: 3000 Jobs /day on 2 Shift Basis (123 Hangers/ Hr)
Cube size: 600mmL x 650mmW x 1300mmH
Weight/ hanger: 20 Kgs.
Scope undertaken: Design, Engineering, Supply, and Erection & Commissioning

  • Primer and Top coat booth
  • Top coat baking oven & Cooler system
  • Air supply Unit
  • Overhead I beam conveyor as material handling system
  • Auxiliary Equipments
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
  • SCADA
Project Status : Completed

Mahindra & Mahindra Ltd, Zahirabad
 

This is Dunk type (with EMS) CED line in extension with existing PT line is Designed & Supplied to Mahindra & Mahindra.
Project : CED Plant against AED for 4 wheeler.
Plant Capacity : 240 Vehicles / Day on 2 Shift Basis (15 Jobs/hrs)
Cube size : 2300mmL x 1500mmW x 1500mmH
Weight/Hanger : 300 Kgs.
Scope undertaken : Design, Engineering, Supply, and Erection & Commissioning

  • CED Line
  • Auxiliary Equipment.
  • Electrical Control Panels
  • Site electrification
  • Plant Automation
  • Electrical Control Panels
  • SCADA
Project Status : Completed